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Intelligent Industrial Control Terminal Solution

The intelligent station terminal integrates data collection, transmission, processing and display, and is widely used in CNC machine tools, electronic manufacturing, clothing textiles, packaging machinery, production lines, equipment workshops and other fields.

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Demand Background

Intelligent station terminal


       In recent years, the wave of Industry 4.0 and intelligent manufacturing has swept the world, and the country has also followed the development trend of the world. Many traditional manufacturing industries have been transformed and developed in the direction of intelligence and unmanned. In the construction of smart factories, industrial equipment data is the foundation, so most enterprises invariably build smart workshops and smart production lines from the aspects of production workshop environment detection, equipment monitoring, product quality control, production reports, material storage, video monitoring, etc.

       Making data-driven production is the core of a smart factory, and the data mainly comes from various collection devices in the factory, such as the application of smart station terminals and IoT gateways. The intelligent station terminal is a touchable human-computer interaction and data collection terminal specially used in the production site. It cooperates with the factory MES and other systems to automatically collect various production data. The intelligent station terminal realizes the real-time progress monitoring of the production line, and clarifies the completion amount and completion degree of each production process, which helps the relevant personnel to adjust the production plan, adjust the production process, and increase or decrease materials in time; realizes real-time attendance of personnel, employee product piece counting, and replaces manual statistics. , reduce repeated piece counting and loss, and improve enterprise management efficiency; collect equipment status data to detect equipment failures in time; track the real-time production status of each order, and provide real-time basis for material procurement, product delivery, logistics transportation, product delivery, etc. .


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Solution

       The intelligent station terminal integrates data collection, transmission, processing and display, and is widely used in CNC machine tools, electronic manufacturing, clothing textiles, packaging machinery, production lines, equipment workshops and other fields.

       ZK-32F adopts Rockchip RK3288 Cortex-A17 quad-core chip solution, Mali-T764 GPU, supports Google Android5.1/7.1 system, and supports decoding of mainstream audio and video formats and pictures. Support 4K, UHD, H264 H265 hard decoding, multiple video output, stronger performance, faster speed, richer interface. Support single and dual 6/8-bit LVDS display output, support eDP display output. Supports HDMI-4K output. Support 2.4G WIFI, infrared remote control, serial port expansion, IO port expansion, and rich interfaces. Due to the characteristics of its hardware platform and Android intelligence, when human-computer interaction and network device interaction are required, it can be used on the main board of the smart terminal to connect to the industrial-grade LCD screen, and the high-definition panel displays the operator, production process, and production plan. and other information, display electronic work instructions; support touch screens of various sizes, meet the display needs of different users, and realize human-computer interaction; onboard Wi-Fi/BT module, mini PCI-e can be connected to 4G module, and has an Ethernet port , a variety of wired and wireless communication methods to ensure data transmission; built-in audio input and output interfaces to realize the calling function of intelligent station terminals; with rich interfaces such as network port, USB, RS232, CAN, etc., external card reader modules can be connected to realize employee card swiping Sign-in, external photoelectric piece counting equipment, external scanning code gun to record materials, and external connection of various industrial equipment to realize data exchange between equipment; support secondary development to meet more needs of customers.


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Main hardware Indicators

CPU Rockchip RK3288 1.4GHz Cortex-A17 Quad Core GPU Mail-T764
GPU Mali-T764 GPU, supports AFBC (frame buffer compression), supports OpenGL ES 1.1/2.0/3.1, OpenCL, DirectX9.3, embedded high-performance 2D acceleration hardware
Memory DDR3 2GB, maximum support 4GB
Built-in memory EMMC 8G, up to 128GB
Memory expansion Support up to 128GB TF card expansion
USB port 6 USB 2.0 (including 1 USB OTG) Note: USB1 is shared with the 4G module interface, if the 4G module is used, USB1 is not available
Serial port 4 serial ports, default TTL (optional RS232); UART4 can be optional 485
I2C interface 1 standard I2C interface, the communication level is 3.3V, which can be used for touch and communication
GPIO interface 4 GPIO ports, the communication level is 3.3V, and the GPIO level can be 5V/12V
Gravity sensing support Onboard G-sensor (reserved function, optional)
Timer switch support
Real Time Clock support
Ethernet 1 standard RJ45 interface, 10/100M adaptive Ethernet
Wi-Fi/Bluetooth With WIFI module, default 2.4GWIFI (BT and 5GWIFI optional)
Mobile network 1 built-in MINI PCI_E socket slot, expansion connection 3G/4G module
LVDS output 1 DuPont head 30p double-row pin socket (support single/dual 6/8 bit) maximum support 1920*1080 resolution
EDP output 1 DuPont head 20p double-row pin socket, maximum support 2560*1600
MIPI output 1 30P FPC connector, maximum support 1920*1080
HDMI output 1 HDMI high-definition seat 19Pin female seat type A, support 1080P output
Speaker output Left and right dual channel output, maximum support 8R*5W dual speakers
Headphone socket 1 channel audio dual-channel output (analog signal output)
Microphone interface Microphone interface 1 channel microphone mono input (analog signal input)
Operating system Android 7.1/5.1
Power outlet 1 external DC12V input socket (DC-5.5*2.0MM female), one 2.54mm-4P input socket
Power Adapter Input: AC100-240V.50-60HZ, Output: DC12V 3A (depending on the screen)
System Upgrade Support PC/U disk/TF card upgrade

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